Capabilities
Manufacturing Capabilities
Everything needed to turn sheet and tube into finished, ready-for-fitment components — from blank preparation and pressing to welding, finishing operations and assembly.
Our productFootboard bracket assembly
Overview
Processes at a glance
Seven capabilities, from blank preparation to ready-for-fitment parts. Select one for details.
Sheet Metal Pressing
Pressed and formed sheet metal components on mechanical power presses from 10 to 120 tons.
Details about Sheet Metal PressingFabrication & MIG Welding
Welded tubular and sheet metal assemblies produced at dedicated MIG welding stations.
Details about Fabrication & MIG WeldingSpot Welding
Resistance spot welding for joining pressed sheet metal parts into sub-assemblies.
Details about Spot WeldingShearing & Blank Preparation
Cutting sheet to size for pressing and fabrication, up to 6 mm thickness and 1250 mm width.
Details about Shearing & Blank PreparationHeat Treatment & Secondary Operations
Heat treatment, induction hardening, sparking (EDM) and wire cutting, so parts are delivered ready for fitment.
Details about Heat Treatment & Secondary OperationsAssembly & Volume Production
Processed components and assembled finished goods, produced in large volumes with timely delivery.
Details about Assembly & Volume ProductionTooling, Fixtures & Product Development
Development and upkeep of press tools and welding fixtures, with experience in product development.
Details about Tooling, Fixtures & Product DevelopmentHave a drawing or specification?
Send it with your expected volumes and our engineers will review feasibility and quote.
Request a quote
From coil to component
How a bracket is made
Shown: our pressed mounting bracket
- 01
Shear the blank
Sheet is cut to size on our shearing machines — up to 6 mm thick and 1,250 mm wide.
- 02
Pierce
Mounting holes and the U-notch are pierced on mechanical power presses from 10 to 120 T.
- 03
Form
The side lips are formed in press tools developed and sustained in-house.
- 04
Ready for fitment
Welded, treated and assembled as required — delivered on schedule.
01 / 07
Sheet Metal Pressing
Our press shop runs 9 mechanical power presses, ranging from 10-ton C-frame presses to an 80-ton H-frame and a 120-ton C-frame press. This range lets us produce small brackets and formed parts as well as heavier pressed components, in the large volumes our customers require.
- 120 T C-frame and 80 T H-frame (Rolex make)
- 2 × 50 T C-frame (Singh make)
- 30 T and 2 × 20 T double-gear C-frame
- 2 × 10 T C-frame
02 / 07
Fabrication & MIG Welding
Fabricated components such as stands, brackets and tubular assemblies are welded on seven MIG welding machines (300 A and 400 A), supported by fixtures developed in-house by our management team.
- 5 × MIG welding machines, 300 A
- 2 × MIG welding machines, 400 A
- Welding fixtures for repeatable assemblies
03 / 07
Spot Welding
A 5 kVA spot welding machine is used for joining pressed sheet metal parts into sub-assemblies.
- Spot welding machine, 5 kVA
04 / 07
Shearing & Blank Preparation
Two shearing machines prepare blanks and strips in-house, giving us control over material preparation from the start of the process.
- Shearing machine, 6 mm × 1250 mm
- Shearing machine, 4 mm × 1250 mm
05 / 07
Heat Treatment & Secondary Operations
We undertake all the operations needed to supply finished products. Our reliable and experienced team carries out heat treatment, induction hardening, sparking and wire cutting, so components reach the customer as ready-for-fitment parts.
- Heat treatment
- Induction hardening
- Sparking (EDM)
- Wire cutting
06 / 07
Assembly & Volume Production
The company is equipped to handle large volumes of products. Our trained workforce processes components and assembles finished goods, and we have earned our name through stringent quality levels and strict adherence to delivery schedules.
- Component processing and assembly
- Large-volume production
- Strict adherence to delivery schedules
07 / 07
Tooling, Fixtures & Product Development
Our management brings hands-on engineering experience in developing and sustaining new tools and fixtures, and in the product development of pressed and fabricated components.
- New tool and fixture development
- Tool and fixture maintenance
- Product development support
