Infrastructure

Infrastructure & Machinery

High-quality machinery, first-class workmanship and proven quality — a one-stop shop in one of Bangalore’s best industrial hubs.

Centre stand assembly

Our productCentre stand assembly

Our facilities

Located in the Jigani Industrial Area, Bangalore

Our works is ideally located in Jigani near Bommasandra, with 6,000 sq ft of working area and a 600 sq ft office. It is equipped with machinery and infrastructure, managed by qualified engineering professionals, and staffed by workers who are continuously trained to enhance their skills in processing components and assembling finished goods.

The company also has a factory at Plot No. 42, SIPCOT Phase II, Hosur, Tamil Nadu.

Facility area
6,000sq ft
Office area
600sq ft
Machines installed
19units
Largest press
120tons
Row of mechanical power presses with operators in the Karthikeya Engineering press shop
Press shop9 mechanical power presses from 10 to 120 tons

Press shop

Press capacity

Every installed power press, sized by tonnage — from 10-ton C-frames for small brackets to the 120-ton C-frame for heavier pressings.

9power presses
10–120 Tcapacity range
390 Tcombined tonnage
  1. 120 T C-frame · Rolex
  2. 80 T H-frame · Rolex
  3. 50 T C-frame · Singh
  4. 50 T C-frame · Singh
  5. 30 T C-frame, double gear
  6. 20 T C-frame, double gear
  7. 20 T C-frame, double gear
  8. 10 T C-frame
  9. 10 T C-frame

Equipment

List of machinery

Machines currently installed at the Jigani works.

No.MachineCapacity / specificationMakeAreaQty
1Power press120 Ton C-frameRolexPress shop1
2Power press80 Ton H-frameRolexPress shop1
3Power press50 Ton C-frameSinghPress shop2
4Power press30 Ton C-frame, double gear—Press shop1
5Power press20 Ton C-frame, double gear—Press shop2
6Power press10 Ton C-frame—Press shop2
7Spot welding machine5 kVA—Welding1
8Shearing machine6 mm × 1250 mm—Shearing1
9Shearing machine4 mm × 1250 mm—Shearing1
10MIG welding machine300 A—Welding5
11MIG welding machine400 A—Welding2
Total machines19

Planned investment

Future planned machines

Equipment the company has announced plans to add. These machines are planned and not yet part of the installed capacity listed above.

  • CNC pipe bending machine, 5-axis
  • 160 Ton power press (Sew Press make)
  • 110 Ton power press
  • 63 Ton power press
  • 50 Ton power press
  • Semi-automatic powder coating plant
  • 5-axis robotic welding
  • Special-purpose machine (SPM) for part assembly
Mechanical power press fitted with a forming tool
MIG welding stations with gas cylinders

Shop floor

Facility photographs

  • Row of green mechanical power presses with operators at work in the press shop
    01Press shop with mechanical power presses
  • Operator loading a part into a mechanical power press
    02Power press operation
  • Welder MIG welding a component with sparks visible
    03MIG welding
  • Stacks of fabricated tubular components on a work table
    04Fabricated components in process
  • Fabrication shop floor with welders and gas cylinders
    05Fabrication shop floor
  • Welder in a protective helmet at a MIG welding station
    06Welding operations

Have an engineering or manufacturing requirement?

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